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 COMPACT HIGH POWER RELAY
1 POLE--30 A
(FOR AUTOMOTIVE APPLICATIONS)
FBR56 SERIES
l Highpowercontactcapacity (carryingcurrent:40A/10minutes,30A/1hour) l Highheatresistanceandextendedoperatingvoltage l
RoHS compliant
n FEATURES
RoHScompliantsincedatecode:0627 Pleaseseepage8formoreinformation
n ORDERING INFORMATION
[Example]
(a) (b) (c) (d) (e)
FBR56 N D12 - W1 ** (a) (b) (c) (d) (e)
FBR56:FBR56Seriesrelayfor12Vbattery(contactgap0.4mm) N D06 D09 D12 :Plasticsealedtype :6VDC :9VDC :12VDC
SeriesName Enclosure NominalVoltage ContactMaterial CustomDesignation
W1:Silver-tinoxideindium Y:Silver-tinoxide Tobeassignedcustomspecification
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FBR56 SERIES
n SPECIFICATIONS
Contact Coil TimeValue Life Other Item Arrangement Material VoltageDrop(resistance) Ratings MaximumCarryingCurrent MaximumInrushCurrent MaximumSwitchingCurrent MinimumSwitchingLoad*1 OperatingTemperature StorageTemperature Operate(atnominalvoltage) Release(atnominalvoltage) Mechanical Electrical VibrationResistance ShockMisoperation Resistance Endurance Weight 1formC Silver-tinoxideindium(-W1type),silvertinoxide(-Ytype) Maximum100mV(at1A,12VDC) 14VDC30A(lockedmotorload) 1 4VDCinrush27A,break4A(motorfreeload) 40A/10minutes,30A/1hour (25C,100%ratedcoilvoltage) 70A(reference) 40A,16VDC(reference) 6VDC,1A -40Cto+85C(nofrost)(refertotheCHARACTERISTICDATA) -40Cto+100C(nofrost) Maximum10ms Maximum5ms 0x106operationsminimum 1 1 00x103operationsminimum(lockedmotorload) 1x106operationsminimum(motorfreeload) 10to55Hz(doubleamplitudeof1.5mm) 100m/s2 1,000m/s2 Approximately9.4g Specifications
*1Valueswhenswitchingaresistiveloadatnormalroomtemperatureandhumidity,andinacleanenvironment. Theminimumswitchingloadvarieswiththeswitchingfrequencyandoperatingenvironment.
n COIL DATA CHART
W1 contact MODEL Y contact Nominal voltage 6VDC 9VDC 12VDC Coil resistance (10%) (at 20C) 42 95 170 Must operate voltage 3.6VDC(at20C) 4.5VDC(at85C) 5.4VDC(at20C) 6.8VDC(at85C) 7.3VDC(at20C) 9.2VDC(at85C) Release voltage 0.5VDC(at20C) 0.6VDC(at85C) 0.7VDC(at20C) 0.8VDC(at85C) 1.0VDC(at20C) 1.2VDC(at85C)
FBR56ND06-W1FBR56ND06-Y FBR56ND09-W1FBR56ND09-Y FBR56ND12-W1FBR56ND12-Y
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FBR56 SERIES
n PRINCIPAL APPLICATIONS
Application For12V battery PowerWindows AutomaticDoorLock IntermittentWipers Tilt-LockWheel Sunroof Others Normal load current 20to30A(switchingatmotorlocking) 18to30A/4to5door(switchingatmotorlocking) INRUSH15to30A BREAK2to8A(motorfree) INRUSH15A BREAK2.5A(motorfree) 20to30A(switchingatmotorlocking) Caraudiosystem,etc. Life x 10 3 100 100 300 100 100 -- Recommended model (Example) FBR56Nn-Y FBR56Nn-Y FBR56N n-W1 FBR56N n-Y FBR56Nn-Y FBR56Nn-Y
1. MAXIMUM BREAK CAPACITY
50
n CHARACTERISTIC DATA
2. LIFE
30
Contact switching current (A)
Number of operations (x104)
20 15 12 10 5
20 14 VDC 10
5 3
Locked motor load 1 10 15 20 25 30 40 50
Voltage between contacts (VDC)
8 10
12
15 20 30 40 Locked motor current (A)
50
3
FBR56 SERIES
3. LIFE TEST (EXAMPLE)
* Test item 14 V DC-20 A Motor lock 200,000 operations minimum (FBR56 -W1 type) * Test circuit
RL-1 N.O. N.C. N.O. N.C. RL-2 M
* Shift of pick-up and drop-out voltage
100 80 60 40
DROP-OUT PICK-UP
Ratio of pick-up and drop-out values to rated coil voltage
20 0
Initial
1
10
100 (measured at 6 V-1 A)
* Current wave form
(RL-1) 20 A 0A (RL-2) 20 A 0A 0.3 sec 10 sec 0.3 sec 20 sec
* Shift of contact resistance
1000
Contact resistance
100
10
Initial
1
10 No. of operations (x104)
100
Ratio of pick-up and drop-out values to rated coil voltage
* Test item 14 V DC-30 A Motor lock 100,000 operations minimum (FBR56 -W1 type) * Test circuit
RL-1 N.O. N.C. N.O. N.C. RL-2 M
* Shift of pick-up and drop-out voltage
100 80 60 40
DROP-OUT PICK-UP
20 0
Initial
1
10
100 (measured at 6 V-1 A)
* Current wave form
(RL-1) 30 A 0A (RL-2) 0A 0.3 sec 10 sec 0.3 sec 20 sec
* Shift of contact resistance
1000
Contact resistance
100
10
Initial
1
10 No. of operations (x104)
100
(Continued)
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FBR56 SERIES
(Continued)
* Test item 14V DC- 27A INRUSH 4A break Motor free 400,000 operations minimum (FBR56 -W1 type) * Test circuit
N.O. N.C. M
100
* Shift of pick-up and drop-out voltage
80 60 40 20 0
PICK-UP DROP-OUT
Ratio of pick-up and drop-out values to rated coil voltage
Initial
1
10
100 (measured at 6 V-1 A)
* Current wave form
27 A 4A 0A
* Shift of contact resistance
1000
Contact resistance
100
16 A
10
Initial
1
10 No. of operations (x104)
100
4. COIL TEMPERATURE RISE
200
5. OPERATING COIL VOLTAGE RANGE (EXAMPLE)
Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 Within 3 minutes at carrying current of 20 A
Coiltemperaturerise(C)
160
120
A 20 A 10
0A
Ratio of operating voltage to rated coil voltage (%)
120 110 100 90 80
80
40
70 60 Operating voltage
0 0.5
50
1.0
1.5
2.0
2.5
Coilpower(W)
10
20
30
40
50
60
70
80 85
Operating temperature (C)
5
FBR56 SERIES
6. VIBRATION RESISTANCE CHARACTERISTICS
Z Dual amplitude 5 10 Automotive electronics standard 1 0.5 0.1
FBR56 X Y 0.01
4.4 G Acceleration (G) 1
Range where chattering occurs N.O.contact coil not energized on X-direction
10
50
100 Frequency (Hz)
200
600
1000
2000
7. SHOCK RESISTANCE CHARACTERISTICS
Y2 Z2 FBR56
Y1
Z1 100 80 Shock level (G) 60 40 20 0 X1 X2 Y1 Y2 Z1 Z2
X1
X2
: N.C. contact (coil de-energized) : N.O. contact (coil energized)
Shock direction
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FBR56 SERIES
n REFERENCE DATA
Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR56 FBR56 n = 100 n = 100 Operate 80 Operate Release 60 Release
Distribution (%)
100 80
Distribution (%)
Distribution of contact resistance FBR56 n = 100
Distribution (%)
60 40 20 0
60 40 20 0
40
20
0
0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%)
012
3456 Time (ms)
7
8
0 10 20 30 40 50 60 70 80 Contact resistance (m)
n DIMENSIONS
Dimensions PC board mounting hole layout (BOTTOM VIEW)
3.9
7.62 Terminal No.1, 2 Schematics (BOTTOM VIEW) 0.5 t x1.2 W Terminal No.3, 4 0.3 t x1.0 W Terminal No.5, 6 0.3 tx 1.2 W COM. 6 4 5 3 1 N.O. 2 N.C. Unit : mm 2-O 1.4
14.4+0.3
20.0+0.3
16.2+0.3
3.5
7.62 (3.4)
5.08
7.62
(3.9)
Tube carrier
22.9 Max. 562 Max.
25.2 Max.
35 pcs/tube
5.08
F&T
9415A
2-O 1.5
7.62
56D12-W1
2-O1.3
7
FBR56 SERIES
RoHS Compliance and Lead Free Relay Information
1. General Information
Relaysproducedafterthespecificdatecodethatisindicatedoneachdatasheetarelead-free now.Mostofoursignalandpowerrelaysarelead-free.PleaserefertoLead-FreeStatusInfo. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l LeadfreesolderpastecurrentlyusedinrelaysisSn-3.0Ag-0.5Cu. l AllsignalandmostpowerrelaysalsocomplywithRoHS.Pleaserefertoindividualdata sheets.RelaysthatareRoHScompliantdonotcontainthe5hazardousmaterialsthat arerestrictedbyRoHSdirective(lead,mercury,chromiumIV,PBB,PBDE). l Ithasbeenverifiedthatusinglead-freerelaysinleadedassemblyprocesswillnotcauseany problems(compatible). l "LF"ismarkedoneachouterandinnercarton.(Nomarkingonindividualrelays). l Toavoidleadedrelays(forlead-freesample,etc.)pleaseconsultwithareasalesoffice. l Wewillshipleadedrelaysaslongastheleadedrelayinventoryexists. Note:CadmiumwasexemptedfromRoHSonOctober21,2005.(AmendmenttoDirective2002/95/EC)
l

2. RecommendedLeadFreeSolderProfile
l
RecommendedsolderpasteSn-3.0Ag-0.5Cu.
ReflowSoldercondition FlowSoldercondition:
Pre-heating: Soldering: maximum120C dipwithin5sec.at 260Csolerbath
SolderbySolderingIron:
SolderingIron Temperature: maximum360C Duration: maximum3sec.
Wehighlyrecommendthatyouconfirmyouractualsolderconditions
3. Moisture Sensitivity
l
MoistureSensitivityLevelstandardisnotapplicabletoelectromechanicalrealys. DippedSnAgCusolderisknownaslowrisktinwhisker.Noconsiderablelengthwhiskerwasfoundbyourin housetest.
4. Tin Whisker
l
8
FBR56 SERIES
FujitsuComponentsInternationalHeadquarterOffices
Japan FujitsuComponentLimited Gotanda-ChuoBuilding 3-5,Higashigotanda2-chome,Shinagawa-ku Tokyo1418630,Japan Tel:(81-3)5449-7010 Fax:(81-3)5449-2626 Email:promothq@fcl.fujitsu.com Web:www.fcl.fujitsu.com North and South America FujitsuComponentsAmerica,Inc. 250E.CaribbeanDrive Sunnyvale,CA94089U.S.A. Tel:(1-408)745-4900 Fax:(1-408)745-4970 Email:components@us.fujitsu.com Web:http://www.fujitsu.com/us/services/edevices/components/ Europe FujitsuComponentsEuropeB.V. Diamantlaan25 2132WVHoofddorp Netherlands Tel:(31-23)5560910 Fax:(31-23)5560950 Email:info@fceu.fujitsu.com Web:emea.fujitsu.com/components/ AsiaPacific FujitsuComponentsAsiaLtd. 102EPasirPanjangRoad #01-01CitilinkWarehouseComplex Singapore118529 Tel:(65)6375-8560 Fax:(65)6273-3021 Email:fcal@fcal.fujitsu.com Web:http://www.fujitsu.com/sg/services/micro/components/
(c)2008FujitsuComponentsAmerica,Inc.Allrightsreserved.Alltrademarksorregisteredtrademarksarethepropertyoftheirrespective owners. FujitsuComponentsAmericaoritsaffiliatesdonotwarrantthatthecontentofdatasheetiserrorfree.Inacontinuingefforttoimproveour productsFujitsuComponentsAmerica,Inc.oritsaffiliatesreservetherighttochangespecifications/datasheetswithoutpriornotice. Rev.January3,2008.
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